Innovation and development of aluminum alloy die casting technology

With the rapid development of society and technology, aluminum die casting and aluminum alloy die casting have great innovation and considerable development. Today we will discuss from five aspects in terms of the innovation and development of aluminum alloy die casting technology.

Integration of aluminum high pressure die casting. Traditional die casting enterprises only specialize in die casting parts, and their products are assembled by downstream integrated manufacturers. Their production modes and processes are relatively simple. This conventional mode is applicable where the whole industrial chain is simpler, the final product is easier to assemble, and the number of parts is small. As the modern manufacturing process is becoming increasingly complex, the final product assembly enterprise gradually increases the requirements of the supply chain efficiency, and the demand for integrated parts and components in the market is higher, some die casting enterprises have also gradually changed from single die casting manufacturers to die casting/processing/assembly die casting integrated parts manufacturers.

New technology of aluminum die casting. With the development of modern industry, various industries have increasingly high requirements on the quality of die-casting pieces, and the market demand for large-sized, thin-walled and thick-walled die-casting pieces with greater difficulty in production is also expanding day by day, which promotes the continuous emergence of new production technologies, such as vacuum die-casting, high-vacuum die-casting, ultra-high-speed die-casting and ultra-low-speed die-casting. 

Another important symbol of modern industry is the level of automation. International advanced die-casting manufacturers can achieve fully automatic production, high production efficiency and stable quality. Most of the die-cast manufacturers in China have lower automation levels, and a large number of processes require manual treatment, leading to poor quality stability. As the demand for product quality is higher and higher, some of the larger domestic manufacturers are gradually increasing their automation levels, reducing the manual processes, and the gap in the international advanced level is gradually shrinking. 

New materials of aluminum die casting. Materials are one of the most important bases of modern industry. The application of new materials often leads to the renewal of products, technological innovation and even technological revolution. In the die-casting industry, the application layer of new materials is emerging in an endless stream, which mainly includes two aspects. One is the appearance of new alloy materials, such as magnesium alloy die-casting. Second, the formula of the original alloy material is improved to obtain the properties that the original alloy does not possess, so that new products can be developed and applied in new fields.

Rapid response. In automobile and other fields, with the development of economy, the market competition is becoming increasingly fierce, and the speed of product upgrading is also accelerating. In order to meet the market demand, downstream enterprises need to keep pushing forward the old and bringing forth new products, which also makes the products of upstream die-casting manufacturers have more kinds and rapid changes, and puts forward higher requirements for the rapid response ability of die-casting manufacturers. In order to improve the rapid reaction ability, die casting manufacturers must improve their research and development ability, make efforts to enrich the technology accumulation, and standardize and systematize the research and development work. The advanced stage of rapid response is synchronous development. Some international advanced die casting manufacturers can realize synchronous Research and development process with their downstream customers, that is, they can participate in the initial research and development process of customers' products and share the research and development process data with customers, so as to accurately grasp the market demand.